1. Exchanger Types
-
Plate Heat Exchanger
Compact structure with high heat transfer efficiency, suitable for low-temperature exhaust (<200°C) with minimal corrosiveness. Easy to clean, ideal for small to medium-sized dryers. -
Rotary Wheel Exchanger
Transfers heat via a rotating wheel, suitable for high-flow, low-temperature-difference exhaust recovery. High efficiency, best for large-scale drying systems, but requires more space.
2. Design Considerations
-
Exhaust Characteristics
Evaluate exhaust temperature (typically 80–200°C), flow rate, humidity, and dust content. Corrosive gases require resistant materials (e.g., stainless steel). -
Heat Recovery Efficiency
Efficiency ranges from 50%–80%, depending on temperature difference and heat transfer area. Balance efficiency with pressure drop to maintain exhaust performance. -
Maintenance and Cost
Plate exchangers are easy to disassemble and clean, with low maintenance costs. Rotary wheel exchangers suit continuous operation but have higher initial costs.
3. Application Scenarios
-
Plate Heat Exchanger: Used in small to medium dryers, such as in food or textile industries, for recovering low-temperature exhaust to preheat fresh air.
-
Rotary Wheel Exchanger: Applied in large industrial dryers, like paper or chemical material drying, for handling high-flow exhaust.